How Kymera Modernized Manufacturing Security with AI Video Intelligence

Kymera Manufacturing upgraded from outdated CCTV to LiveReach AI’s intelligent camera platform—gaining proactive monitoring, automated safety compliance, and continuously improving real-time insights.

Kymera logo on top of one of their manufacturing floors
LiveReach AI Turret and Bullet Camera

The Challenge: Legacy CCTV and Reactive Security

Kymera’s old CCTV system could record footage but not interpret it. It offered no real-time detection or predictive analytics — forcing staff to manually review hours of video after incidents occurred.

Manufacturing remains one of the most injury-prone sectors:

  • 35% of workplace injuries happen during an employee’s first year.
  • The average worker misses 67 days due to injury.
  • 355,800 total injuries were reported in U.S. manufacturing in 2023 — resulting in 6 million missed workdays.

Kymera needed a security solution that didn’t just document problems but detected and prevented them in real time.

The Solution: A Self-Improving AI Camera Platform

LiveReach AI replaced Kymera’s outdated infrastructure with a cloud-native, continuously improving camera system engineered for intelligent video analytics and operational transformation.

Core Capabilities

LiveReach AI delivered a complete infrastructure overhaul that modernized Kymera’s video intelligence from the ground up. Its cloud-based interface provides 99.9% uptime and can be accessed from any browser. The AI-optimized camera network continuously analyzes patterns in real time, detecting safety compliance issues and operational anomalies as they happen.

Built for scale, LiveReach’s multi-site architecture allows Kymera to manage unlimited cameras and locations within one centralized dashboard, ensuring visibility across all facilities. Behind the scenes, self-improving AI models evolve automatically through continuous cloud updates, adding new detections and improving accuracy every month. With this future-proof design, Kymera benefits from ongoing software enhancements and long-term ROI—without ever reinstalling or repurchasing hardware.

Intelligent AI Detection Capabilities

LiveReach AI goes beyond human monitoring, analyzing behaviors and patterns across every camera stream in real time.

Key Detection Features:

  • Perimeter Security: Detects unauthorized access through virtual tripwires.
  • Safety Compliance: Automated PPE monitoring meets OSHA’s 2025 regulations for proper gear usage.
  • Hazard Detection: Identifies fires, spills, and slip hazards early.
  • Behavioral Analysis: Recognizes loitering, crowd formations, or erratic movement patterns.

Instead of relying on reactive footage reviews, LiveReach empowers instant, intelligent responses — preventing losses and injuries before they occur.

A fire detected on the manufacturing floor
An example of the LiveReach system detected fire at the furnace.

The Results: Smarter, Safer, and More Efficient

“The LiveReach AI camera system is highly valuable for Kymera International because it enhances both security and operational efficiency. It helps protect company assets by deterring theft, vandalism, and unauthorized access, while also providing valuable evidence in the event of an incident. Beyond security, camera systems support workplace safety by monitoring compliance with safety protocols and identifying potential hazards before they escalate. They also improve accountability among employees and vendors, ensuring transparency in daily operations. Additionally, with LiveReach’s artificial intelligence capabilities, we are able to identify fires and other unwanted issues in real time, allowing for a faster response and minimizing potential damage or downtime.” — Yeng Lor, IT Site Admin, Kymera International

Quantifiable Outcomes:

  • Replaced manual video review with proactive threat detection
  • Reduced safety oversight workload through automated compliance
  • Accelerated response time with instant hazard alerts
  • Improved visibility and accountability across operations

Kymera’s facility now operates under a proactive, continuously learning security system that improves safety and productivity simultaneously.

Why Traditional CCTV Falls Short

Legacy surveillance systems are static, fragile, and outdated. They:

  • Only record footage, providing zero real-time intelligence
  • Depend on servers that frequently fail or corrupt footage
  • Require costly manual maintenance and updates
  • Offer no support or innovation after installation

These shortcomings leave end users feeling burned — stuck with systems that fail when they’re needed most.

In Contrast: LiveReach AI’s Active Intelligence

  • Continuous AI updates ensure the technology never goes stale
  • Cloud reliability eliminates server downtime
  • Dedicated support ensures you’re never left without help
  • Each customer relationship is a long-term partnership, not a one-time installation

The Trust Factor: Proven Scale, Reliability, and Support

Manufacturers trust LiveReach because it’s battle-tested at scale.

Key Proof Points:

  • 1+ exabyte of video data processed annually across North America
  • Multiple years of renewal success proving long-term satisfaction
  • National deployment footprint supporting hundreds of enterprise facilities
  • End-to-end partnership — from installation to continuous optimization

LiveReach doesn’t disappear after deployment. Our team ensures every customer receives ongoing platform improvements, proactive support, and enterprise-grade reliability that traditional CCTV vendors can’t match.

With LiveReach, you don’t just get cameras — you get a continuously improving AI infrastructure backed by a proven partner that scales with your business.

Future-Ready Manufacturing Security

LiveReach’s self-learning architecture prepares manufacturers for the future of Industry 4.0, integrating with IoT sensors, predictive analytics, and environmental monitoring.

Every automatic update enhances:

  • Detection accuracy and model precision
  • Behavioral recognition and compliance detection
  • AI inference speed and reliability

The result: a future-proof, continuously advancing AI security ecosystem that never stops improving.

Frequently Asked Questions

How does LiveReach AI improve over time?

LiveReach AI is built on a continuously learning architecture. Every month, the platform deploys new AI models that enhance detection accuracy, add new behavioral analytics, and improve event classification. These updates happen automatically in the cloud—no downtime, no manual updates, and no new hardware required. The result is a system that grows smarter and more capable the longer it’s in use.

Can LiveReach work with existing cameras?

Yes. LiveReach AI can integrate with many existing IP camera systems, allowing organizations to preserve prior hardware investments. However, for full AI functionality—such as advanced object detection, PPE compliance monitoring, and real-time hazard alerts—purpose-built LiveReach cameras are recommended. These models are optimized for AI video processing and guarantee the best performance and reliability.

What can the AI detect?

LiveReach’s AI can identify a wide range of behaviors and events, including perimeter breaches, PPE violations, fire and smoke, crowd formations, loitering, and slip or fall incidents. The system also recognizes unusual movement patterns that may indicate equipment malfunctions or safety hazards. Detection capabilities expand over time as new AI models are deployed through the cloud.

How fast can it be deployed?

Deployment is typically completed within 2–4 weeks, depending on the size and complexity of the facility. Because the platform is cloud-based, installation requires minimal on-site disruption—often as simple as connecting cameras and configuring network access. Once deployed, teams receive hands-on training to ensure they can search footage, manage alerts, and access insights immediately.

Does it work in harsh industrial environments?

Absolutely. LiveReach AI is designed for industrial durability. The cameras feature weatherproof housings, advanced thermal and infrared sensors, and algorithms trained specifically for challenging conditions like dust, low light, steam, and vibration. This ensures reliable detection accuracy even in the toughest manufacturing and warehouse environments.

What ROI can we expect?

Most manufacturing and logistics facilities achieve measurable ROI within 18–24 months. Savings come from reduced insurance costs, fewer false claims, improved worker safety, and minimized downtime through early detection of operational issues. The system’s automated compliance tracking also helps organizations avoid costly OSHA penalties and maintain a safer workplace environment.

How does LiveReach ensure privacy?

Privacy and data protection are central to LiveReach AI’s design. All video data is encrypted both in transit and at rest, and the system supports features such as face blurring, anonymization, and restricted access by user role. Organizations can customize retention periods and access policies to meet compliance standards. This ensures that footage is used only for safety, security, and operational improvement—never for invasive monitoring.

About LiveReach AI

LiveReach AI delivers modern, self-improving video intelligence platforms for manufacturing, logistics, and industrial facilities.
By merging AI analytics, cloud scalability, and national-level reliability, LiveReach transforms surveillance into an intelligent, continuously evolving safety platform trusted across the U.S. and beyond.

👉 Request a Demo | Explore Manufacturing Solutions | See More Customer Stories

Interested in LiveReach?

See why customers are putting their trust in LiveReach AI. Our premier solution is proven to save you time in your security efforts.

Request a demo to see how LiveReach can benefit you.

Request a Demo

Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.